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GRP/FRP

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  • GRP/FRP简介
  • GRP/FRP设计
  • GRP/FRP生产工艺
  • GRP/FRP安装
  • 胜帆建材GRP/FRP介绍
    Shengfan Building Materials GRP / FRP Introduction

     

    中文全称:玻璃纤维超强树脂制品
    Chinese full name: glass fiber super resin products



    英文名:Fiberglass Reinforce plastic,也写为GRP,它是一种复合材料,包含基体和增强体两部分。
    English name: Fiberglass Reinforce plastic, also known as GRP, it is a composite material, including the matrix and the reinforcement of two parts.



    GRP材料的基体是树脂, 起粘结作用,占总体积的百分数为30%~40%。树脂(resin)是一种热固性塑料,包括环氧(EP)、酚醛树脂(PF)、等,同时树脂也是一种有机非金属材料。
    The matrix of the GRP material is a resin that acts as a binder, accounting for 30% to 40% of the total volume.Resin is a thermosetting plastic, including epoxy (EP), phenolic resin (PF), etc., while resin is also an organic nonmetallic material.

    GRP材料的增强体是玻璃纤维,起增强作用。
    GRP material is reinforced glass fiber, from the enhanced role.


    玻璃纤维是一种无机非金属的人造无机纤维,如玻璃纤维,碳纤维,Kevlar纤维B, 大致占总体积的百分数为60%~70%。因此,GRP是有机非金属跟无机非金属复合的塑料基复合材料。
    Glass fiber is an inorganic non-metallic artificial inorganic fiber, such as glass fiber, carbon fiber, Kevlar fiber B, etc., roughly the total volume of the percentage of 60% to 70%.Therefore, GRP is a non-metallic non-metallic composite metal-based composite material.



    GRP具有良好的电绝缘性能和粘结性能,较高的机械强度和耐热性,可纺织性,耐一般酸碱及有机溶剂,耐霉菌。成型收缩率小,体积收缩率1%~5%,加入固化剂后须加压加热成型,也可在接触压力常温固化.
    GRP has good electrical insulation properties and bonding properties, high mechanical strength and heat resistance, can be woven, resistant to general acid and alkali and organic solvents, resistant to mold. Molding shrinkage is small, the volume shrinkage of 1% to 5%, after adding the curing agent to be heated and shaped, but also in the contact pressure curing at room temperature.

     

     


     

    ------ 责任编辑:胜帆建材
    ------Editor: Sheng Fan building materials

    版权所有http://www.shengfanjc.com(胜帆建材)转载请注明出处
    All rights reserved http://www.shengfanjc.com (Sheng Fan building materials) reproduced please indicate the source

     

  • 胜帆建材GRP/FRP工艺流程
    Shengfan building materials GRP / FRP process

    玻璃钢雕塑工艺流程如下:
    FRP sculpture process is as follows :



    一、设计塑模
    一、Design mold

     1.优秀的雕塑作品需求有良好的设计根底,玻璃钢雕塑的设计应思索到其资料与工艺的特性。玻璃钢工艺易于成型漂亮的流线型制品,能够突出作品的现代和时期感,在设计时可优先采用圆弧状与流线型。

    2.玻璃钢雕塑的原模可用泥来塑造,普通塑模由专业人员完成。雕塑工作完成后,经过自然枯燥,具有一定的强度后,就可停止玻璃钢雕塑模具制造了。

    1. Excellent sculpture needs a good design foundation, glass steel sculpture design should be considered to its information and process characteristics.FRP process easy to shape beautiful streamlined products, to highlight the works of modern and sense of time, in the design can be preferred to use arc-shaped and streamlined.

    2. FRP sculpture of the original mold can be used to shape the mud, the general mold by the professional staff to complete.Sculpture work is completed, after a natural boring, with a certain strength, you can stop the glass steel sculpture mold manufacturing.


    二、雕塑制造
    二、Sculpture manufacturing

     A.玻璃钢制造
    玻璃钢雕塑制造采用手糊成型办法。制造前将依据雕塑的外形特性,从便于成型与脱模的角度动身,能够将模具合成成若干个单元翻制。依此成型出单元产品,然后将它们组合成一整体。最后将制品整体处置与涂装,一部玻璃钢雕塑作品就制造完成了。



     A. FRP manufacturing
    FRP sculpture manufacturing using hand laying method.Before the manufacturing will be based on the sculpture of the shape characteristics, from the perspective of easy molding and stripping, the mold can be combined into a number of units to replace.Thus forming the unit products, and then combine them into a whole.​Finally, the overall disposal of products and painting, a glass steel sculpture on the manufacture of finished.


     B.模具制造
     1.将配制好的硅橡胶分几次涂剧在原模上,硅橡胶层应在1mm后以上。
     2.待硅橡胶交联后,在硅橡胶上再成型厚度为3mm左右的玻璃钢层。
     3.玻璃钢固化后,沿着划分出的单元块将整体模具切开,切割时留意将玻璃钢层及硅橡胶层同时切开。在单元块间制造衔接肋,衔接肋处应设定位槽,以保证经过衔接肋使单元块模具组合成一整体。
     4.将玻璃钢单元块脱模,然后脱下硅橡胶层,脱下的硅橡胶块立刻放回玻璃钢单元模中。



     B. Mold manufacturing
    1. The preparation of a good silicone rubber painted several times in the original mold, silicone rubber layer should be more than 1mm.
    2. To be silicone rubber cross-linked, the silicone rubber and then the thickness of about 3mm glass fiber reinforced plastic layer.
    3. After the glass fiber is cured, the whole mold is cut along the divided unit block, and the glass fiber layer and the silicone rubber layer are cut at the same time.In the unit block between         the manufacture of convergence ribs, convergence ribs should be set at the slot to ensure that through the convergence of the ribs to the unit block mold into a whole.
    4. Remove the FRP block and then remove the silicone rubber layer and remove the silicone rubber block immediately back into the FRP module.


     三、成型制造
       1.从雕塑的一端着手,组合一局部模具后糊制产品。
       2.待前一局部固化后再组合模具,继续糊制产品。
       3.在便于成型操作的前提下,一次尽可能多地组合模具单元块。
       4.如此重复,最后留出一单元块,该单元块预先成型后胶接到整体雕塑上。
       5.玻璃钢雕塑中相似于动物的角、腿、尾等难以用上述办法制造的局部,能够用相应的金属资料制成大致的外形,然后在金属资料上成型玻璃钢,经过打磨的办法修整出来。  
       6.雕塑型面普通比拟复杂,在工艺铺层上应特殊处置。玻璃纤维毡难以铺放处应先用含有短纤维的树脂腻于填充,然后再铺放玻璃纤维短切毡及方格布。雕塑外表层用树脂腻子中的玻璃纤维长度以10mm为宜, 
       7.雕塑外表用树脂腻子配比 资料聚酯树脂玻璃纤维CaCO3填料颜料过氧化甲乙酮萘酸钴用量1002010022-40.5-4   玻璃钢雕塑成型中的一个重要问题是构造加强,加强资料普通选用金属型材,用金属型材焊接成雕塑内骨架。
       8.在成型制造时,将金属骨架逐步埋放在雕塑中。以此进步玻璃钢雕塑的刚度与强度,增加其运用寿命。
       9.最终经过金属骨架装置玻璃钢雕塑组装模具→填充表层腻子→铺放短切毡→铺放方格布→埋放骨架→最终制品脱模 。

     三、Molding manufacturing
        1. From the end of the sculpture to start a combination of a part of the mold after the paste system products.
        2. Before the local curing and then combined mold, continue paste system products.
        3. Combine the mold unit block as much as possible at the same time as the molding operation is facilitated.
        4. So repeat, and finally set aside a unit block, the unit block preformed glue to the overall sculpture.
        5. FRP sculpture similar to the animal's horns, legs, tail and other difficult to use the above method to create the local, with the corresponding metal material can be made into a general             shape, and then in the metal material on the glass steel, polished way to trim out.
        6. Sculpture surface is generally more complex, in the process of laying should be special treatment. Fiberglass mats are difficult to lay where they should be filled with resin containing               short     fibers and then laid with glass fiber chopped mats and square cloth.Sculpture exterior layer with resin putty in the glass fiber length to 10mm is appropriate,
         7. Sculpture appearance with resin putty ratio information polyester resin glass fiber CaCO3 filler pigment peroxide methyl ethyl ketone naphthylate amount of 1002010022-40.5-4 FRP                sculpture in an important issue is to strengthen the structure, strengthen the general selection of metal profiles, The metal profile is welded into a sculpture inside the skeleton.
         8. In the molding process, the metal skeleton gradually buried in the sculpture. In order to improve the stiffness and strength of FRP sculpture, increase its service life.
         9. Finally through the metal frame device FRP sculpture assembly mold → fill the surface putty → laying chopped mat → laying grid → buried skeleton → final product stripping.



    四、后期处置
    玻璃钢雕塑的后期处置一方面是修整脱模后产品的部分缺陷,更重要的是制造外表效果。常采用的外表效果是仿紫铜色与仿青铜色,关键是配制色浆。

    四、 Late disposal
    FRP sculpture on the one hand, after finishing the part of the defective products after stripping, more importantly, the appearance of the production effect. Often used in the appearance of the effect is imitation copper and imitation bronze, the key is the preparation of paste.


                                                                                                                                                                                                                                      ------ 责任编辑:胜帆建材
    ------Editor: Sheng Fan building materials
     
                                                                                                                                                                                                                                版权所有http://www.shengfanjc.com(胜帆建材)转载请注明出处
    All rights reserved http://www.shengfanjc.com (Sheng Fan building materials) reproduced please indicate the source
  • 胜帆建材GRP/FRP产品成型工艺流程
    Shengfan building materials GRP / FRP product molding process


     
    产品成型工艺流程
       1.模具检查
       2.上脱模剂
       3.胶衣喷涂
       4.凝胶
       5.第一次糊制
       6.固化
       7.打磨处理
       8.第二次糊制
       9.固化
       10.预埋件粘接处理
       11.内表层处理
       12.脱模
       13.修整
       14.检验
       15.送货
       16.组装

    Product molding process
        1. mold inspection

        2. on the release agent
        3. Coater spray
        4. Gel
        5. The first paste system
        6. Cured
        7. Grinding treatment
        8. The second paste system
        9. Cure
        10. Bonding treatment of embedded parts
        11. The inner surface treatment
        12. Demoulding
        13. Trimming
        14. Inspection
        15. Delivery
        16. Assemble
    ------ 责任编辑:胜帆建材
    ------Editor: Sheng Fan building materials

        版权所有http://www.shengfanjc.com(胜帆建材)转载请注明出处
    All rights reserved http://www.shengfanjc.com (Sheng Fan building materials) reproduced please indicate the source